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Exhaust manifold gaskets

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mat_the_cat View Drop Down
Vanorak
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    Posted: 16 Jul 10 at 09:16
I'm off on holiday in a week's time in the van, and have noticed a slight chuffing from the exhaust manifold under load. Presumably just a gasket (of which I have a set). From memory it doesn't look like a big job - undo the bolts to the exhaust, bolts/studs to the head, turbo feed and return pipes and it should be off. I'm slightly worried about a manifold to head stud/bolt snapping, I've never had that happen to me yet so I must be well overdue given all the stories you hear!

Are the manifolds prone to cracking? (It's a 1993 ACL engine). Any other nuggets of wisdom from someone who's done the job before? Obviously lots of penetrating oil...
Should I wait till we get back?!


Edited by mat_the_cat - 16 Jul 10 at 09:35
Mid engined, 6 cylinder, turbocharged 2 seater - it can only be a VW LT!
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BeJay View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote BeJay Quote  Post ReplyReply Direct Link To This Post Posted: 16 Jul 10 at 11:17
Originally posted by mat_the_cat mat_the_cat wrote:

I'm off on holiday in a week's time in the van, and have noticed a slight chuffing from the exhaust manifold under load.

Should I wait till we get back?!
            
 
I would personally, why tempt fate for something that shouldn't be a problem for a couple of weeks? why risk snapping a stud and all the pi$$ing about that will entail a week before your holiday?
NIL ILLIGITIMUS CARBORUNDUM
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madra View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote madra Quote  Post ReplyReply Direct Link To This Post Posted: 18 Jul 10 at 12:57
speaking of exhaust gaskets, anyone got a part number for the gasket which goes between the manifold and the down pipe[?].  i'm thinking of replacing mine too, before i go on my jollydays, as it's about 1% gasket and 99% repair putty at the mo', and leaks like the proverbial...


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Post Options Post Options   Thanks (0) Thanks(0)   Quote bibblybobs Quote  Post ReplyReply Direct Link To This Post Posted: 19 Jul 10 at 11:41
I had to do this last year, twas a nightmare job. On the petrol you have to remove inlet manifold which is a real pig to get to, then the exhaust manifold nuts and they were rusted solid and had to be cut off. Then all refitted with new gaskets and new nuts & studs.
 
I cannot speak for a diesel engine though.
1984 LT31 2.4 petrol Camper
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mat_the_cat View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote mat_the_cat Quote  Post ReplyReply Direct Link To This Post Posted: 19 Jul 10 at 11:54
Hmmm, I do have a history of doing silly things just before a trip - new pistons, barrels and heads and carbs on my bike 2 days before a 2000 mile trip and last year a new head on another vehicle 2 weeks before a 4000 mile charity event round Franceā€¦ But in this case I think I won't tempt fate and I'll wait till we get back!

Thanks for the replies folks and this link may help you Madra.
Mid engined, 6 cylinder, turbocharged 2 seater - it can only be a VW LT!
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